Kollmorgen AKD-P00606-NBCC-I000 Retrofit-Ready Servo Drive for AKD-P Series Control Systems
The Kollmorgen AKD-P00606-NBCC-I000 is a 6A peak-current, dual-port EtherCAT and CANopen servo drive engineered for seamless integration into existing AKD-P Series motion control architectures. Whether you are replacing a failed unit on a legacy production line, upgrading an aging servo system, or migrating from an earlier AKD generation, this drive delivers the electrical and firmware compatibility required to restore full axis control with minimal downtime. SMARTNEXMSK maintains verified stock of the AKD-P00606-NBCC-I000 with each unit subject to pre-shipment functional testing and covered by a 12-month warranty.
Upgrade Compatibility Table
| Parameter | AKD-P00606-NBCC-I000 | Retrofit Notes |
|---|---|---|
| Continuous / Peak Current | 3A / 6A | Verify motor nameplate current before substitution |
| Supply Voltage | 120–240 VAC single/three-phase | Confirm cabinet supply rail; no transformer required for standard 200V lines |
| Communication Protocols | EtherCAT (CoE) + CANopen | Compatible with AKD-P EtherCAT ring topology; CANopen node address must be re-assigned via WorkBench |
| Feedback Interface | SFD3 / EnDat 2.2 / Resolver | Confirm encoder type on existing AKM or AKM2G motor; SFD3 cable pinout unchanged |
| Mounting / Form Factor | Standard AKD-P panel-mount | Direct bolt-in replacement; DIN rail adapter not required |
| I/O Connector (X7/X8) | Digital I/O 7 in / 2 out | Re-map I/O assignments in WorkBench if replacing an earlier AKD variant |
| Regen Resistor Port | External regen terminal | Retain existing regen resistor wiring; check resistance value against AKD-P spec |
| Firmware Compatibility | WorkBench v2.x and above | Export existing axis parameters before swap; import after firmware update |
| Warranty | 12-Month Warranty — covers manufacturing defects under normal operating conditions | |
Retrofit Planning for Existing Automation Systems
A successful AKD-P00606-NBCC-I000 retrofit begins well before the drive arrives on site. Start by auditing the control cabinet to confirm the 24 VDC logic supply rail can sustain the inrush demand of the new drive alongside any co-located AKD-P00306-NBCC-I000 or AKD-P01206-NBCC-I000 axes sharing the same bus bar. Document the existing terminal block wiring on connectors X1 through X8, paying particular attention to the STO (Safe Torque Off) circuit, which must remain compliant with your machine safety category after the swap.
On the network side, verify that the EtherCAT master — typically a Kollmorgen AKD PDMM or a third-party IPC running TwinCAT or CODESYS — has the correct ESI (EtherCAT Slave Information) file for the NBCC firmware variant. If the line previously used a CANopen backbone with a Kollmorgen S700 or AKD-B series drive, the migration to EtherCAT CoE requires updating the master scan list and reassigning PDO mappings. Retain the original CANopen node ID documentation for reference during commissioning.
For systems that include a Kollmorgen AKM2G servo motor with an EnDat 2.2 absolute encoder, the AKD-P00606-NBCC-I000 supports direct plug-in via the X10 feedback connector without re-pinning. However, if the legacy motor uses a resolver interface, confirm that the resolver excitation frequency matches the drive’s internal oscillator specification before powering up. Axis homing sequences stored in the PLC — whether on a Kollmorgen PDMM, a Beckhoff CX series controller, or a Siemens S7-1200 coordinating the broader cell — should be exported and archived prior to any hardware change.
Panel-level integration also requires attention to the shared DC bus configuration. If the AKD-P00606-NBCC-I000 is installed alongside a Kollmorgen AKD-P02406-NBCC-I000 high-current axis, confirm that the common DC bus capacitance and regen resistor sizing remain within the combined drive specifications. The AKD-P series shared bus topology allows energy recovery between axes, which can reduce regen resistor thermal load during coordinated multi-axis deceleration cycles.
Finally, update the HMI project — whether running on a Kollmorgen MMI, a Weintek cMT, or a Siemens KTP panel — to reflect any axis parameter changes introduced during the retrofit. Drive fault codes, axis status bits, and parameter addresses are consistent across AKD-P firmware revisions, so existing HMI screen logic typically requires no modification beyond confirming the EtherCAT node address assignment.
Downtime Control During System Migration
Minimizing production interruption during an AKD-P00606-NBCC-I000 swap requires a structured hot-swap protocol. Begin by exporting the full axis parameter set from WorkBench while the original drive is still operational — this creates a recoverable baseline that can be imported to the replacement unit in under five minutes. Label every connector before disconnection, photograph the terminal block layout, and use a continuity tester to verify STO wiring integrity before re-energizing.
Where production schedules permit only a narrow maintenance window, pre-configure the replacement AKD-P00606-NBCC-I000 on a bench fixture using the exported parameter file and a compatible AKM or AKM2G motor. Validate the axis enable sequence, homing routine, and fault response behavior offline before transporting the pre-commissioned drive to the machine. This approach reduces live commissioning time to a cable swap and a final EtherCAT network scan, typically achievable within 30 to 45 minutes.
For lines where continuous operation is critical, consider maintaining a pre-configured spare AKD-P00606-NBCC-I000 with the current parameter file loaded and firmware version matched to the production fleet. SMARTNEXMSK can supply pre-tested units with customer-specified firmware pre-loaded upon request, further compressing the recovery window and protecting original program logic continuity.
Retrofit Support FAQ
Q: Is the AKD-P00606-NBCC-I000 a direct drop-in replacement for earlier AKD-P 6A variants?
A: Yes, for units sharing the same NBCC communication option and I000 feedback configuration. Verify the firmware revision in WorkBench after installation and re-import the saved axis parameter file to restore all tuning values.
Q: What wiring changes are required when replacing an AKD-B series drive with the AKD-P00606-NBCC-I000?
A: The AKD-P series uses a different connector layout from the AKD-B. Remap the motor power (X2), feedback (X10), and I/O (X7/X8) connectors according to the AKD-P hardware installation manual. The STO circuit pinout also differs and must be rewired to maintain safety compliance.
Q: How is compatibility with the existing EtherCAT network verified before go-live?
A: Perform a full EtherCAT network scan from the master after installing the drive. Confirm the slave state machine reaches OP state and that all PDO data exchanges are error-free under the target cycle time. Run the axis through its full motion profile at reduced speed before resuming production velocity.
Q: What does the 12-month warranty cover, and how is a claim initiated?
A: The 12-month warranty covers manufacturing defects and component failures under normal operating conditions. It does not cover damage from incorrect wiring, overvoltage, or mechanical impact. To initiate a claim, contact SMARTNEXMSK with the order reference and a description of the fault symptom; a replacement or repair will be arranged within the agreed lead time.
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