ABB CI810V2 3BSE013224R1 Maintenance-Ready Spare AC 800M Automation
The ABB CI810V2 (part number 3BSE013224R1) is an original AF100 field communication interface module designed for the ABB AC 800M Distributed Control System (DCS). In industrial maintenance environments, this module serves as the critical communication bridge between the AC 800M controller and AF100 fieldbus-connected I/O stations, making it one of the highest-priority spare parts in any AC 800M-based control cabinet. Unplanned failure of the CI810V2 results in immediate loss of field communication, triggering process shutdowns and extended downtime recovery cycles. Holding a verified, tested replacement unit in your spare parts inventory is the most effective strategy for minimizing mean time to repair (MTTR) in continuous process industries including oil & gas, power generation, pulp & paper, and chemical processing.
This listing supplies an original ABB CI810V2 3BSE013224R1 module — not a clone or third-party substitute — sourced through established industrial distribution channels. Each unit undergoes pre-shipment functional verification and is dispatched with full traceability documentation. A 12-month warranty covers all units against manufacturing defects and functional failure under normal operating conditions.
Spare Maintenance Table
| Parameter | Specification |
|---|---|
| Part Number | 3BSE013224R1 |
| Model | CI810V2 |
| Brand | ABB |
| Series | AC 800M / Advant Controller 800 |
| Function | AF100 Field Communication Interface |
| Fieldbus Protocol | AF100 (Advant Fieldbus 100) |
| Compatible Controllers | AC 800M (PM851, PM856, PM860, PM861, PM864, PM866) |
| Mounting | AC 800M Controller Rack (CEX-Bus) |
| Supply Voltage | Via CEX-Bus backplane (no external power required) |
| Operating Temperature | 0°C to +55°C |
| Storage Temperature | -25°C to +70°C |
| Humidity | 5–95% RH, non-condensing |
| Origin | Germany |
| Weight | Approx. 500 g |
| Compatibility | Drop-in replacement for CI810 (3BSE013220R1) and CI810V2 |
| Installation | Hot-swap capable with AC 800M redundancy configurations |
| Pre-shipment Test | Functional verification completed |
| Warranty | 12 Months |
Maintenance Planning for Continuous Operation
When a CI810V2 3BSE013224R1 is flagged during routine control cabinet inspection or fails during operation, experienced maintenance engineers know that the AF100 fieldbus segment it serves connects to a chain of downstream components that must be simultaneously evaluated. A structured inspection should begin at the AC 800M controller rack itself: verify that the PM856 or PM864 processor module is operating without fault codes, and confirm that the CEX-Bus backplane connectors show no signs of oxidation or mechanical damage. A degraded backplane connection is frequently misdiagnosed as a CI810V2 failure.
Moving downstream along the AF100 segment, the S800 I/O stations — including AI810 analog input modules, AO810 analog output modules, DI810 digital input modules, and DO810 digital output modules — should be inspected for communication fault LEDs. If the CI810V2 replacement restores fieldbus communication but individual I/O channels remain in fault, the corresponding S800 I/O module may require independent replacement. Maintenance planners should ensure that critical S800 I/O modules are stocked alongside the CI810V2 as a coordinated spare set.
Power distribution within the control cabinet also warrants attention during a CI810V2 replacement event. The SD821 or SD822 power supply modules feeding the AC 800M rack should be load-tested to confirm stable 24 VDC output; a marginal power supply can cause intermittent communication faults that mimic CI810V2 failure. Similarly, the TB820V2 ModuleBus modem — which bridges the AF100 fieldbus to the S800 I/O cluster — should be inspected for firmware version compatibility with the replacement CI810V2 and for any physical connector wear.
For plants operating legacy Advant OCS or Masterpiece 200 systems alongside AC 800M, the CI810V2 may also interface with older AF100 segments containing CI810 (3BSE013220R1) modules. Confirming that the replacement CI810V2 firmware is compatible with the existing segment configuration prevents post-replacement communication negotiation failures. Where the AC 800M system includes an SC510 communication interface for PROFIBUS or INSUM network connectivity, that module’s status should be verified independently to rule out cascading faults.
Finally, any HMI stations — such as ABB Panel 800 or third-party SCADA systems — connected to the AC 800M via OPC or Ethernet should be monitored during the replacement procedure to confirm that process data resumes correctly after the CI810V2 is reseated and the fieldbus segment re-initializes.
Site Replacement Workflow
Step 1 — Pre-replacement verification: Confirm the CI810V2 fault using the AC 800M Control Builder diagnostic tool. Document the current module slot position, firmware version, and AF100 segment address before removal.
Step 2 — Safe removal: In non-redundant configurations, notify the operations team of the planned communication interruption. In redundant AC 800M configurations, switch control to the redundant controller before removing the faulty CI810V2 to achieve zero-impact replacement.
Step 3 — Module installation: Insert the replacement CI810V2 3BSE013224R1 into the same CEX-Bus slot. The module is keyed and cannot be inserted incorrectly. Confirm that the module’s RUN LED illuminates within 60 seconds of insertion.
Step 4 — Fieldbus re-initialization: Use Control Builder to force an AF100 segment rescan. Verify that all downstream S800 I/O stations return to ONLINE status and that process values resume within expected ranges.
Step 5 — Documentation and stock replenishment: Record the replacement event in the plant CMMS. Immediately initiate a reorder for a replacement CI810V2 3BSE013224R1 to restore spare parts inventory to the minimum stocking level. Extended lead times for legacy ABB DCS modules make proactive restocking essential for maintaining maintenance readiness.
Spare Parts Support FAQ
Q1: Is the CI810V2 3BSE013224R1 still available as a new original part?
The CI810V2 is a mature ABB product. We supply original units sourced through established industrial channels. Each unit is individually tested before shipment. Contact us to confirm current stock availability and lead time.
Q2: Can the CI810V2 replace the earlier CI810 (3BSE013220R1) directly?
Yes. The CI810V2 is the direct successor to the CI810 and is backward compatible in AC 800M racks. No hardware modification is required. Confirm that the Control Builder project configuration recognizes the V2 variant; a minor configuration update may be needed in some legacy projects.
Q3: What pre-shipment testing is performed on each unit?
Each CI810V2 3BSE013224R1 undergoes functional power-on verification and communication interface testing prior to dispatch. Units are packed in anti-static ESD packaging with protective foam inserts to prevent transit damage. A test report is available upon request.
Q4: What does the 12-month warranty cover?
The 12-month warranty covers functional failure and manufacturing defects under normal industrial operating conditions. It does not cover damage resulting from incorrect installation, overvoltage events, or physical mishandling. Warranty claims are processed with priority turnaround to minimize plant downtime.
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